Applications of Industrial Air Compressors

5 Jun

For those working in industrial sectors, the idea that compressed air is a 4th utility has now become overused. This doesn’t make it any less true. Well, compressed air is important for daily operations in different industrial settings. In many industrial settings, maintaining this supply of air is very important so as to perform vital tasks. However, for those not in the industrial settings, this might not be obvious. So, the question is – what are the common applications of industrial air compressors?

What Are Air Compressors

According to experts at Able Sales, industrial air compressors are mechanical devices that you can use to generate pressure in a compressible gas or fluid, air being the common one. You can use a variety of air compressors in different industries for functions, like:

  • Powering abrasive blast equipment, paint sprayers, and air tools
  • Propelling gases via pipelines
  • Shifting AC refrigerants and refrigeration

How It Works?

Most air compressors are driven by ICEs (internal combustion engines), electric motors, and engine power takeoffs. Direct drive configurations, V-belts, or gear help to transmit power in those stated mechanisms. Engine drives that use gasoline or diesel fuel are used because of their portability. Direct drives, a gearbox, or a V-belt can then be used to transmit energy or power the compressor.

Why Use an Industrial Air Compressor?

If you want a non-heat source of power and a dependable energy flow, then you will need an industrial air compressor. Although it is costly to produce compressed air, you can cut production in various ways by using an air compressor. These include the capability of using more durable and lighter tools, which may increase efficiency and productivity. Having compressed air gives users air quality and more air control, enabling manufacturing firms to use compressed air in various processes.

Applications

An air compressor is an indispensable tool in industrial settings. Some of the industries that use air compressors include the following:

1. Pharmaceutical

Compressors that use either gasoline or diesel fuel to drive the machine are important components in the pharmaceutical sector. They help to maintain product quality and purity. From packaging, canning, and bottling to manufacturing syrups, gels, creams, ointments, capsules, and tablets, air compressors prevent contamination. In addition, they play an important role in instrumenting air in valve control/pneumatic conveying and aeration process during fermentation.

2. Aerospace

The importance of high-quality and reliable products is seen more in the aerospace sector. Producers of aerospace systems and components have no room to make mistakes since a chink in the manufacturing process may lead to losses and high costs. A particular survey shows the demand for air compressors is increasing to ensure maximum growth of the aerospace industry. Whether they are required for performing finishing touches or powering tools on assembly lines, air compressors are invaluable in both the defense and aerospace industries.

3. Automobiles

Many individuals know how air that is compressed is used in inflating tires. However, you will require air compressors for many systems and tools in the automobile industry. Many auto body stores use this compressed air to paint and sand vehicles. In addition, repair shops and automobile mechanics power different types of air tools using an air compressor. From shell construction to vehicle assembly, you can use an air compressor throughout the process of manufacturing vehicles so as to elevate the quality and speed of the work. In addition, engines are made with an air compressor for the cooling and heating systems of vehicles. Popular pneumatic tools, which are necessary in the automobile sector include the following:

  • Dryers
  • Lubricators
  • Couplers
  • Hoses
  • Brushes
  • Blowguns

4. Construction

In construction worksites, employees need reliable sources of compressed air so as to power different tools, including nail guns, hammers, and drills. But since you can’t install a stationary air compressor at a construction site, you will need a portable one to meet your needs. Construction projects normally involve changing locations, and apparently, air compressors happen to be convenient in worksites.

5. Manufacturing

An air compressor plays an important role when it comes to optimizing various assembly lines as well as creating quality products. It is more important, especially in the four aspects of assembly processes. These include tool powering, handling controls, stamping, and clamping. You can use an air compressor to power different clamping equipment, which helps to hold parts in place. Of course, this may seem irrelevant, but the tools hold components without moving for several consecutive shifts.

6. Food Production

An air compressor is crucial in the food sector. It powers pneumatic tools and systems for quality control, packaging, cleaning, mixing, and ingredient handling. It as well facilitates the efficient conveyance of products, sealing food packages, and blending products precisely. In addition, it helps to control temperature in refrigerators, preventing spoilage and ensuring food freshness.

7. Railroad

The need for air compressors is very unique. As far as passenger or cargo trains are concerned, an air compressor must work with impure ambient air that contains dirt, moisture, and dust, not to mention, extreme temperatures. Impurities may result in compromised lubrication in an air compressor, making it unable to perform its work. This will be very disastrous because several elements of the train need compressed air. Probably you have experienced air-compressed components, including suspension, brakes, and train doors before. Failing doors may lead to trapped passengers whereas unplanned halting can result in costly repairs and unnecessary delays.

8. Mining

This industry is one of the sectors that benefits a lot from air compressors. The tools play an important role in powering pneumatic systems that you can use in different operations. A good example of the application is a drilling machine, which depends on compressed air. In addition, a jackhammer that relies on air compressors helps to extract ores and break through rocks, making tunneling and excavation processes efficient. These strong tools give miners access to resources, which are deep in the earth’s crust.

In conclusion, the market for air compressors continues to grow as automation and efficient technologies become commonplace. An air compressor remains an important tool, which performs various applications across various sectors, including mining, railroad, construction, manufacturing, food production, and aerospace, to mention a few.